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    • CTIS
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PRODUCTS & TECHNOLOGY

Raytech delivers cutting edge products that assure the power and resilience that run the most powerful vehicles in the world.

Our extensive array of electrical systems are worldwide known for their unbeatable quality. We are proud of our capabilities: we not only supply excellent products, we make sure our 6000 sqm warehouse guarantees our customer’s coverage when it comes to all harnesses relevant components – assuring our goods are delivered within the shortest time.

Regardless the sector – commercial or military; or platform – from racing cars to aircrafts – our team of sales experts is always on hand to support you and provide any specialised solutions, innovative technology and special parts.

Alu Cast

From the optimization of the easiest design to the creation of most sophisticated ones – and from pouring phase to finished components – Raytech manufactures high quality aluminum castings products.

Our outstanding engineering team delivers tailored solutions and we assure quality control during the casting process utilizing: spark emission spectrometer, computer tomography and real time X-ray, CMM machine and tensile testing.

Through our extensive CAD resources we support any projects from draft to final cast model, assisting our customers during the whole design and develoment phases.

Our foundry provides rapid prototype casting, tooling manufacture, casting design and development, precision sand casting and all the necessary engineering and assembly to deliver the finest final alucast product.

Download the PDF brochure

Raytech’s CTIS

CENTRAL TIRE INFLATION SYSTEM

OverviewDisplayPCUWheel ValvesBenefits
PreviousNext

ADJUSTING TIRE PRESSURE SEVERAL SETTING OPTIONS ANY KIND OF TERRAIN

Raytech’s Central Tire Inflation System technology

Raytech’s Central Tire Inflation System (CTIS) technology maximizes vehicle mobility by adjusting tire pressure to any terrain. Raytech’s CTIS allows users to adjust tire pressure to the ideal level based on vehicle load, terrain type and usage. The pressure in each tire is controlled regardless of the vehicle load and terrain (e.g., mud, sand, snow, swamp, etc.).
Whether on paved roads or rough terrain, Raytech’s CTIS technology increases maneuverability, preserves tires and reduces fuel consumption while significantly lowering operating costs. In addition, Raytech’s CTIS reduces interruptions associated with tire malfunctions, such as minor punctures, leaks or even getting stuck in mud.

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PCU
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Display
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Wheel Valve
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Wheel Valve
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Wheel Valve
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Wheel Valve

CTIS Display

and Layout

  • The display is mounted on the instrument panel in an easily accessible format for the driver. The driver can adjust the display as needed.
  • The monitoring of the set value comes automatically through the CTIS system.
  • Upon request, a speed trap can be integrated.
  • It is also possible to integrate this display directly into the existing dashboard.
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Power Switch

On / Off

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Clean

Clean function for wheel valves

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Emerg

Inflation Setup for emergency case

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Street

Inflation setup for driving on streets

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Off Road

Inflation setup for driving off roads

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Sand

Inflation setup for driving on sand

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Display

Display with programmed standard functions: Selected Terrain (Street/Off-Road/Sand),
Tire Pressure for the selected terrain; Overspeed– Control

CTIS PCU

  • The Pneumatic Control Unit sends information to the display and controls the
    tire pressure according to individual set up.
  • Latest communication standards

CTIS Wheel Valves

  • The tire valve seals the air pressure in the tire and prevents leakage allowing the system to stay pressureless while driving.
  • By pumping compressed air into the tire valve, the sealing opens automatically and enables inflation.
  • Most certainly it is also possible to decrease the tire pressure. Via the PCU a negative pressure can
    be applied, so the sealing of wheel valve opens and releases the air directly into the environment.

CTIS Wheel Valves functionality

Inflation

The PCU pumps air into the Wheel Valves, which opens the inner valve under pressure and inflates the tire.

Operation

As soon as the desired tire pressure is reached, the PCU releases the overpressure and the valve closes automatically. As a result, the system is depressurized during operation.

Deflation

For venting, the unit applies a negative pressure. This pulls the piston down and opens the inner valve.
The compressed air can be discharged immediately into the environment.

Raytech’s CTIS Unique Competitive Advantages

  • Variable adjustment range without limitations between 0.5 – 12.0 bar
  • Safety through our pressure-less system between compressor and valves in driving mode
  • Additional Safety feature through innovative valves with piston instead of membranes
    NO FATIGUE FAILURES OR BURSTING OF MEMBRANES

Benefits of CTIS Systems

  • Better grip & mobility
  • Longer tire life, less tire leaks
  • Enhanced transportability comfort
  • Lower operating costs
  • Alerts driver of potential tire problems
  • Higher vehicle speeds over rough terrain
  • Less structural stress on vehicle drive train
  • Improved fuel efficiency across all kind of roads
  • Improved ride quality and driving stability
  • Complete design and installation of valves, PCUs, wiring harnesses and display (J1939) from a single source
  • Worldwide customer support.
Get in touch

Your love may fade, but your battery is forever! | rayBAT

long down time

1 year without energy loss

A cold winter, a long trip, an overflowing garage or lack of spare parts. There are many reasons why you do not move your vehicle for a long time, but it should never fail because of your battery!

RayBat can stand for a year without the need for recharging. Ideal for use in your classic car, but also camper, motorboat and even your motorcycle

3-5x

lifetime

Depending on the connected peripherals and your usage behavior, the RayBat’s service life is three to five times longer than that of regular car batteries.

This allows significantly more charging cycles.

full control

thanks to free app

The battery’s wireless interface enables accurate recording and evaluation of telemetry.

In addition, the battery automatically detects longer idle times and thereby disconnects the supply to the consumers and maintains the service life and protects against discharge.

An intelligent kill operation switch completely disconnects the RayBat from the vehicle in case of overload, this can also be done via smartphone. (Alternative to the disconnect switch for longer idle times).

The system also enables active theft protection. If desired, the engine can only be started after entering a code in the APP. In this case, the smaller consumers continue to be supplied. The theft protection is fully integrated in the battery and cannot be bridged with a wire!

light as a feather

Due to the special design of the battery, the system requires only 20% of the weight of a conventional car battery.
PreviousNext

RayBAT 450A

829,17€

Inclusive 20% VAT: 995€

  • 2 to 4 Cylinder*
  • up to 2,5l cubic capacity*
  • 1,4kg weight
  • 182/156/100 mm [l/w/h] inclusive frame
  • 149/123/100 mm [l/w/h] exclusive frame
  • 450A starting current
  • 25 bis 35 Ah Pb-EQ
  • 7,5 Ah capacity
  • 13,2V voltage
  • 15,2V maximal voltage
  • -20 to +80°C operating temperature
  • Three to five times longer life compared to ordinary batteries*

*Depending on type of use, setup and connected peripherals

RayBAT 750A

1.048,74€

Inclusive 20% VAT: 1.258,49€

  • 4 to 8 Cylinder*
  • up to 4l cubic capacity*
  • 2,0kg weight
  • 182/156/100 mm [l/w/h] inclusive frame
  • 149/123/100 mm [l/w/h] exclusive frame
  • 750A starting current
  • 35 bis 50 Ah Pb-EQ
  • 12,5 Ah capacity
  • 13,2V voltage
  • 15,2V maximal voltage
  • -20 to +80°C operating temperature
  • Three to five times longer life compared to ordinary batteries*

*Depending on type of use, setup and connected peripherals

RayBAT 1050A

1.508,40€

Inclusive 20% VAT: 1.810,08€

  • 8 to 12 Cylinder*
  • more than 4,0l cubic capacity*
  • 2,8kg weight
  • 234/156/100 mm [l/w/h] inclusive frame
  • 202/123/100 mm [l/w/h] exclusive frame
  • 1050A starting current
  • 50 bis 65 Ah Pb-EQ
  • 17,5 Ah capacity
  • 13,2V voltage
  • 15,2V maximal voltage
  • -20 to +80°C operating temperature
  • Three to five times longer life compared to ordinary batteries*

*Depending on type of use, setup and connected peripherals

Order Now

Adress

2 + 2 = ?

As a practical addition, we recommend the universal adapter plate for your RayBAT. Suitable for any battery holder, it provides a secure hold for your RayBAT despite its low weight of 440 grams (including screws).

Fluid Leak Detection System

The TraceTek system is the most reliable and adaptable fluid leak detection system available. Unlike many other manufacturers who market leak detection “piggy backed” to their other products, TraceTek is solely devoted to leak detection. Both at the manufacturing level and at the distributor level, TraceTek provides the most robust system design, and the most comprehensive solutions and field services.

AVOID THIS!

Ask our expert how you can save your data from the unexpected.

Wires in Composites

In order to reduce size, save weight and improve the reliability of cable harnesses installations, Raytech offers the integration of electrical wires into carbon composites structures. This technology, first conceived for Motorsport, has proven itself equally efficient for Aerospace – and both industries now benefit from the results of it: reduced inventory and improved speed of assembly line, which leads to minimised costs in build.

For engineers and designers, the benefits of Wiring in Composites are even more tangible: areas where the placement of wires and connectors were once considered a challenge are no longer a problem thanks to Raytech’s innovative solution. Additionally, as the space occupied by electrical systems can be substantially reduced, the design increases its room for optimization.

Wires in Composites are modular and structural parts, which gives you the advantage of easy replacement and fast repairment.

6.000 sqm Warehouse for Quick Deliveries

Connectors

To avoid the problem of long lead time for connectors, Raytech founded its own connector assembly line including the manufacturing of MIL-D38999, C-5015 as well as VG95234 and VG95328 connectors. Raytech delivers circular connectors according to MIL/VG/EN specifications from the world’s leading producers:

ITT Cannon | Souriau | Amphenol | Compaero

Expertise at your service

 

In-house-connector assembly

 

CABLE HARNESSES TOTAL CONNECTIVITY SOLUTIONS TAILORED SOLUTIONS CONTACT US OUR SERVICES

Wiring Harnesses Technology

Braiding

  • Continual machine overbraiding of straight and break out cables

  • Braiding materials: NOMEX, PA

  • Shielding materials: Cu/Sn

  • Approved technology for aviation, defense and transportation industries

Custom designed cables

  • Components according to customer requirements

  • Optimised shielding

  • Different jacket materials including halogen free and cross-linked

  • Prototype production from 1m-10m

  • Serial production from 100m

Labelling equipment

  • Laser for labelling wires (red/green)

  • Laser for labelling metal shapes

  • Inkjet (black/white)

Optical cables

  • Handling of optical cables and connectors

  • Production in accordance with MIL.STD-790 and Elio req.(butt-joint)

  • Production of connectors with optical contacts

  • Design and production of hybrid optical/copper cables

Over-molding

  • Fully equipped injection molding lines

  • Overmolding of connectors and other parts

  • Construction and production of molding tools

  • TPU, TPE, TPC, halogen free

ESD work station

  • Production and assembly of equipment sensitive to electrostatic discharge

  • EPA work station in compliance with CSN EN 61340-5-1 (IEC 61340-5-1) standard

  • Operated by experienced certified engineers

Thinner,
60% Lighter
and more Flexible

Moulded parts and adhesives

  • Cross-linked and heat shrink devices delivered

  • Ready for installation targeting optimum pull off resistance

  • Cable harnesses breakouts, end caps and adhesives

Testers

  • 256 to 4,096 testing points with test voltage up to 1,500Vdc

  • Continuity check and DC/AC insulation test

  • Test of passive electronic components

  • Lab to monitor crimp quality

  • Cutting and tensile strenght test

Machine equipment

  • Cut and strip machines - pneumatic and hydraulic

  • Equipment for printing on and labeling wires and cables

  • Equipment for crimping - manually and fully automatic

  • Tools for processing a wide assortment of connectors

  • Thermal and laser wire stripper machine

  • Thermo transfer, inkjet and laser printer for identification

  • Full range of military and automotive crimp and processing equipment

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